manual ford fusion

Ford Fusion Manual Transmission Overview
The Ford Fusion offered a manual transmission, appealing to drivers who prefer more control. However, the take rate was low, and the take rate was close to zero. Manual transmissions are very rare in the Ford Fusion, especially compared to automatics and CVTs.
Availability and Rarity
Finding a Ford Fusion with a manual transmission can be a challenge. Manual transmissions are less common than automatic options. The manual transmission is more rare than the AWD option. The Ford Fusion manual transmission is not readily available on the used car market. The average consumer does not like manual transmission. Production of the manual transmission was low, contributing to their scarcity. Those seeking a manual Fusion may need to expand their search radius and be patient. Manual transmissions are not that common in the Ford Fusion.
First Generation (2006-2012) Manual Options
The first-generation Ford Fusion (2006-2012) offered a manual transmission, including a 5-speed. Ford Motor used different models of transmissions. It was available with the 2.3L and 2.5L I4 engines. It provides a more engaging driving experience.
Engine Pairings
During the first generation (2006-2012) of the Ford Fusion, the manual transmission was primarily paired with the inline-4 engines. The base engine was the 2.3 L Duratec 23 I4, and the other engine was the 2.5L. These engines provided a balance of fuel efficiency and adequate power for daily driving. The 2.3L engine produced 160 horsepower. It offered a more engaging driving experience compared to the automatic transmission options available at the time. The 2.5L engine produced 175 horsepower.
Trim Levels Offering Manual
In the first generation, the manual transmission was available in the S, SE, and SEL trims, but primarily the S trim. The availability varied by year, with some years offering it in the SE trim as well. The SEL trim had manual transmissions during the 2006 model year. Higher trim levels, such as the SEL, offered more features and amenities but were less commonly found with a manual transmission. The Fusion was available in S, SE, and SEL trims.
Second Generation (2013-2020) Manual Options
The second-generation Ford Fusion offered a manual transmission, specifically paired with the 1.6L EcoBoost engine. The 2013 and 2014 model years had a manual option. This combination provided a balance of efficiency and driver engagement in the Fusion lineup.
1.6L EcoBoost Engine
The 1.6L EcoBoost engine, available in the second-generation Ford Fusion, marked a unique offering with its manual transmission pairing. This combination was available in the 2013 and 2014 model years. The 1.6 EcoBoost with a manual transmission was rated at 37 MPG highway, which was the highest rated gasoline engine for 2014. This setup provided drivers with a more engaging driving experience compared to automatic counterparts. Some owners ordered their Fusions specifically with this powertrain. However, the manual option was discontinued after a short period.
Discontinuation of Manual Transmission
The manual transmission option was phased out of the Ford Fusion lineup after the 2014 model year. This decision reflected a broader trend in the automotive industry. The demand for manual transmissions was declining, especially in family sedans. Ford opted to focus on automatic transmissions and other technologies. The six-speed automatic became the sole transmission offering in later Fusion models. The discontinuation marked the end of an era for manual enthusiasts who appreciated the engaging driving experience offered.
Transmission Types and Codes
The Ford Fusion’s manual transmissions included both 5-speed and 6-speed options. The first-generation models featured a 5-speed manual. Later models, specifically with the 1.6L EcoBoost engine, came with a 6-speed manual transmission.
5-Speed Manual
The 5-speed manual transmission was available in the first-generation Ford Fusion (2006-2012). It was paired with the 2.3L Duratec engine. This transmission provided a more engaging driving experience compared to the automatic options. The 5-speed manual allowed drivers to have more control over the car’s performance. It gave the driver a more close ratio of speed. However, automatics and CVTs were also available during the first generation.
6-Speed Manual
The 6-speed manual transmission appeared in later Ford Fusion models, offering enhanced performance and fuel efficiency. It replaced the 5-speed manual. It was paired with the 2.5L and 1.6L EcoBoost engines. A 6-speed manual provides closer gear ratios for improved acceleration and fuel economy on the highway. This option was still relatively rare compared to the automatic transmissions, but it was available for drivers who wanted a more engaging driving experience.
Performance and Fuel Efficiency
Manual Ford Fusions offer a unique blend of performance and fuel efficiency. Drivers can expect slightly better MPG compared to automatic models. Manual transmissions provide greater control over the engine’s power band, enhancing the overall driving experience.
MPG Ratings
The MPG ratings for manual Ford Fusions varied depending on the engine and model year. The 1.6L EcoBoost engine paired with a manual transmission achieved impressive fuel economy, with some models reaching up to 37 MPG on the highway. The 2.3L and 2.5L engines also offered respectable MPG, although slightly lower than the EcoBoost. Real-world MPG can vary based on driving habits and conditions. Notably, the 1.6L EcoBoost manual was the highest-rated gasoline engine for fuel economy in 2014.
Driving Experience
The manual Ford Fusion offers a more engaging driving experience for those who enjoy greater control. Drivers appreciate the direct connection to the engine and the ability to precisely manage gear changes. The 6-speed manual transmission provides smooth shifts and enhances the car’s sporty feel. The manual transmission in the Fusion, particularly with the 1.6L EcoBoost engine, offers a balance of performance and fuel efficiency. Owners often describe the manual Fusion as fun to drive, highlighting the satisfaction of manually shifting gears and maximizing the engine’s potential.
Finding a Manual Ford Fusion
Finding a manual Ford Fusion can be challenging due to their rarity. The used car market is the primary source. Those who are seeking a manual transmission should know that they are more rare than the AWD version.
Used Car Market
The used car market is the best place to find a manual Ford Fusion. Given their limited production, these models are scarce. Online marketplaces, local dealerships, and dedicated Ford forums are valuable resources. Patience is key, as availability fluctuates. Be prepared to travel or arrange shipping, as these Fusions may not be readily available in your immediate area. Thoroughly inspect any potential purchase to ensure the transmission and associated components are in good working order. Consider a pre-purchase inspection by a qualified mechanic.
Specific Years to Look For
For manual Ford Fusions, focus on the first generation (2006-2012) and the early years of the second generation (2013-2014). Within the first generation, certain trim levels like the S, SE, and occasionally the SEL offered manual options, paired with the 2.3L or 2.5L Duratec engines. The 2013 and 2014 models with the 1.6L EcoBoost engine are particularly desirable for their fuel efficiency and manual transmission. Remember that 2015 Ford Fusions do not have manual transmissions. Verify the transmission type before pursuing a purchase.
Potential Modifications and Swaps
Modifying or swapping the Ford Fusion’s transmission requires careful planning. Since Ford didn’t make a 3.0 MT option, there is no PCM to accept MT and no Fusion MT software from Ford. Ensure compatibility and consider PCM implications.
Ecoboost Engine Swaps
Exploring EcoBoost engine swaps in a manual Ford Fusion can be an interesting project. A popular idea is pulling a manual transmission out of a I4 ecoboost and fit it to a fusion. The 1.6L EcoBoost engine was available with a manual, making it a potential candidate. However, ensure compatibility with the Fusion’s chassis and electronics and the PCM. PCM calibration is crucial for proper operation, as no factory 3.0L MT option exists for the Fusion. Careful research and professional guidance are recommended before undertaking such a swap.
PCM Considerations
When modifying a Ford Fusion with a manual transmission, the Powertrain Control Module (PCM) plays a crucial role. Since Ford didn’t make a 3.0 MT option, there is no PCM to accept MT and no Fusion MT software from Ford. If swapping engines or transmissions, the PCM needs to be compatible with the new setup. A custom tune or reflash might be necessary to ensure proper communication and performance. Ensure the PCM is correctly wired to the sensors and that there are no missing connections. Consulting with a professional tuner is essential for a successful modification.
Manual Transmission Maintenance
Maintaining a manual transmission in a Ford Fusion is vital for longevity. Regular fluid changes with the correct type are necessary. Addressing potential issues promptly prevents costly repairs and ensures smooth operation of your manual transmission.
Fluid Types
Selecting the correct fluid is critical for Ford Fusion manual transmissions. Using the recommended fluid ensures optimal lubrication and performance. Refer to the owner’s manual for the specific type and specifications. Typically, synthetic transmission fluids are preferred for their enhanced properties. Proper fluid helps protect gears and synchronizers, extending the transmission’s life and maintaining smooth shifting capabilities. Using the wrong fluid can cause damage.
Potential Issues
Manual transmissions in Ford Fusions may experience issues over time. Common problems include difficulty shifting, grinding noises, or clutch slippage. These can arise from worn synchronizers, damaged gears, or a failing clutch. Regular maintenance, including fluid changes, can help prevent these issues. Addressing problems promptly prevents further damage and ensures smooth operation. Ignoring symptoms can lead to costly repairs or complete transmission failure. Always consult a mechanic for diagnostics.